system to an existing flexographic press.
Servo Printing with an Existing Flexographic Press The key to managing material waste on a flexo press is to use a servo system. The problem is that a new servo press can cost from $250,000 to a million dollars, and even more. On the other hand, for substantially less than the cost of a new servo press the flexo printer can add the easily attached Servo 3000 system to his existing press. How does the Servo 3000 help reduce waste on an existing flexo press?
Bringing a Flexo Press into Register in One Length of the Press As a standard flexographic press starts up, material can be stretched at one point and allowed to slacken up in another. Only as the press gathers speed will web tension become even throughout the press. Color "pull out" occurs a helicop ter technology s the press picks up speed. Colors appear to wander about the web. The blues may migrate one way and the reds another. The yellows may stay in place and the blacks may go back and forth! The printed image blurs and does not settle down to a sellable product until the press gains speed and all of the colors settle in place. All of the material that passes through the press on the way to full speed, and even web tension, is wasted. With a standard flexo press this happens each time the press has to be stopped and started again. When the pressman changes a roll, removes waste matrix, or a material spice goes through the press a standard press has to be restarted and another run of wasted mater manual trash compactor ials occurs. Everything over a press length is wasted unnecessarily. The reason that everything over one length of the press is wasted is that with the Servo 3000 a print job comes into register in one length of the press! This is the best attainable with any press. The servo infeed system of the Servo 3000 Digital Infeed + Re-register™ system makes the infeed follow the press and not vice versa. Therefore, the infeed starts and continues pacing correctly. The Servo 3000 bypasses the infeed gear train and the existing infeed/pacing cylinder. Bypassing these worn mechanical gears and gea trash bins r boxes eliminates backlash and gives the press much more precise tracking. With the Servo 3000 a press prints a registered job at .0025" resolution, even at full press speeds.
The Two-fold Advantage of the Servo 3000 The Servo 3000 gives the printer two green advantages, money and environmentally friendly printing. By reducing unnecessary waste the printer saves money on each print run. By reducing unnecessary waste to printer helps protect the environment. More efficient printing saves substrate, ink, solvents, time, and payroll. Upgrade an existing flexo press with the Servo 3000 and increase green flexo printing profits.
Better Paying Work with for an Existing Flexo Press with the Servo 3000
A profitable but difficult job for an existing flexographic press is printing multi-layer labels. Many products today require extended content labeling. An existing flexo press fitted with the Servo 3000 can take a print run of the top layer of labels from the same or another press and register the web. It can then run the first layer alongside the second and subsequent l rc helicopter market place ayers at full press speed and 0.0025 inch resolution. For extended content labels printed on a digital press a flexo press fitted with the Servo 3000 can be used for finishing. Although there are stand-alone finishing machines for finishing digital work none is capable of the exacting task of finishing multi-layer labels, only a servo driven press such as an existing flexo press fitted with the Servo 3000.
21st Century Printing with a 20th Century Press and the Servo 3000 The precision offered by the Servo 3000 to an existing flexo press allows such a press to be used for advanced applications such as printing digital 1086274749 circuit. This sort of work requires tolerances in the neighborhood of 70 microns which is the world in which a Servo 3000 fitted press operates on repeat runs. A flexo press can be used to print alternating conducting and insulating layers on a flexible substrate. This solution allows a flexo printer to product printed circuits by the kilometer!
Learn about the advantages of the Servo 3000 to reduce waste and increase green flexo profits at Rotary Technologies. For a fraction of the cost of a new servo press a printer can obtain a servo upgrade for an existing flexo press and make money while protecting the environment.
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